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Track Mounting Kit 

Eliminates Drilling / Screws / Magnets

 (Patented) 

The MegaBond Mounting Track by Air Solution Company offers an innovative solution designed to make installation of Cottonwood Filters / Hail Guards and Weather Guard go faster, easier and with the confidence that it is strong and reliable.  No more Drilling or screws / No more risk of hitting a condenser coil or internal components.

Why Choose MegaBond™?

1.     Superior Bonding Strength Our MegaBond Mounting Track features an advanced adhesive technology that ensures an incredibly strong bond with the mounting surface.  Say goodbye to the risk of your filter screens coming loose or shifting out of place. Once applied, our track stays firmly in position, providing a secure and dependable hold.  For the best initial bonding results, apply MegaBond track at 60 – 104°f (Ideal range 70°f up to 100°f). Once the adhesive has fully cured, the operating full strength temperature range is from -40°f up to 250°f with a tensile strength rating of 70lbs PSI. And 90lbs PSI Sheer Strength.

 

2.     Full Strength Bonding occurs at different rates at different temperatures and its strength is fortified by spreading out the load with a uniform surface attachment across the entire length of the track vs. intermittent attachment as in the case of mechanical fasteners like screws and rivets which concentrate the load at each point of attachment.   When applied at 80°f MegaBond reaches full bond strength in about an hour. If temperature is 50°f It will provide approx. 90% full strength in approx. 24 hours and 100% at 72 hours.  In short, the warmer the application temperature, the faster it will cure.

Crazy Strong -vs- Screws/Rivets and Welds Demonstration: Video
Shear Test: Video
Shear and Tensile Strength Test: Video
Tape Strength: Video

3. Speed of Installation Forget about the tedious process of drilling holes and driving screws. With MegaBond, installation is a breeze. Simply prep the mounting surface with the MegaBond Surface Prep and Installation Kit, plot a straight line on the mounting surface where the track needs to line-up, then apply the track to your surface – once adhered, apply 15lbs of force on the track using the pressure roller in the MegaBond Mounting Kit, Insert the required twist lock fasteners into the track, Mount the Cottonwood Filter Screens and you’re done! This quick and easy process will save you valuable time and labor costs, allowing you to focus on more important tasks.

 

4. Perfect Fit, No Gaps Unlike individual magnetic toggle-style fasteners that create a 1/4″ stand-off from the mounting surface, resulting in air bypass and gaps caused by wind gusts, MegaBond Mounting Track ensures a flush fit against the mounting surface. This means no gaps, no air bypass, and no movement due to wind. Your cottonwood filter screens will stay perfectly aligned and secure, providing optimal protection.

The MegaBond Advantage Over Magnetic Fasteners

Magnetic Toggle Style fasteners might seem convenient, but they come with significant drawbacks. The 1/4″ stand-off they create can lead to air bypass and reduced efficiency. Additionally, they are prone to shifting and creating perimeter gaps, especially in windy conditions.  MegaBond Mounting Track eliminates these issues by providing a tight, gap-free fit that stays in place.

Ideal Applications for MegaBond

MegaBond Mounting Track is most recommended for any HVAC intake opening where the cottonwood filter screen is supported on the back side under the flow of air by structures such as louvers, condenser coils, wire coil guards, hail-guard louvers, and more. These applications provide the necessary back support to ensure optimal performance of the MegaBond Track System.

Ideal applications include raw metal and painted metal surfaces mildly textured surfaces like Fiberglass and plastics / composites NOT containing plasticizers.

  • Rooftop Units
  • Air Cooled Chillers
  • Dry Coolers
  • Wall Louvers
  • Back-Up Generator Intakes

MegaBond is not recommended for use over large air intake openings without back support.  Ensuring proper support is essential for maintaining the integrity and effectiveness of the filter screen installation.

MegaBond Surface Prep and Installation Kit:

Surface Preparation is Key!  to ensure optimal performance of MegaBond Mounting Track, it’s essential to properly prepare the mounting surface using the MegaBond Surface Prep and Installation Kit.  Whether mounting to Galvanized Steel/ Stainless Steel/ Aluminum /Painted Metal / Fiberglass or Composite surfaces, it must be micro-scuffed, then cleaned with a lint free wipe and alcohol solution.  Prior to applying the track, the surface must be clean and dry.  Here’s what’s included:

·  Surface Scuff Pads – These pads apply just the right amount of micro abrasion which increases the surface area for additional adhesion and strength. This is very effective for painted and plastic and metal surfaces. The trick is to achieve micro abrasion and not deep cuts because the surface still needs to remain flat. Don’t Press Too Hard – The goal is to lightly “scuff the surface” Not remove it.

 

·  Lint free isopropyl alcohol wipes remove oil, dust, and other contaminants – It is important that the surface be wiped until clean and dry.  A clean and dry surface at the time of application is crucial for achieving the strongest bond possible.

·  Lint free isopropyl alcohol wipes remove oil, dust, and other contaminants – It is important that the surface be wiped until clean and dry.  A clean and dry surface at the time of application is crucial for achieving the strongest bond possible.  If the surface is heavily soiled with dirt/ oil and grime, use a suitable grease and dirt cleaning solution before using the scuff pad and alcohol wipes.

·  Liner Remover

Use the liner remover to lift the edge of the liner off the back of the track.   The liner is designed to protect the adhesive backing, so it is firmly attached and can be tricky to remove without this tool.  Simply pulling the liner remover across the end of the adhesive liner lifts the liner so it is easy to grasp and remove.

  • Positioning and Applying to the Track.

After removing the liner, align the track on the centerline of the attachment After removing the liner align the center line of the track with the centerline of the attachment point and press the end only against the surface; now supporting the track with your hand move to the other end of the track and align the center of the track on your centerline and press the track onto the surface.  (Installation instructions explain how to establish the centerline for track placement)

  • Rubberized Pressure Roller

Use the conforming pressure roller which conforms to the contour of the track for easily applying 15lbs of pressure evenly across the length of track – this step helps ensure optimal adhesive to surface contact for colossal strength.   Be sure to apply the track in the recommended outdoor temperature range for the best results. When applying pressure – roll in one direction only NOT back and forth as this can cause air bubbles to form between the mounting surface and the adhesive.   Now load the track with the number of twist lick fasteners that correspond to the number of grommets on the filter.   Attach the filter temporarily to confirm the fit, then remove it and allow the adhesive to set for at least an hour; Within 24 hours it will reach 90% of its strength and within 72 hours, the adhesive will reach its full-strength bond.

Upgrade to MegaBond

Choose MegaBond Mounting Track from Air Solution Company for a strong, fast, and reliable way to mount your cottonwood filter screens.  Experience the benefits of superior bonding strength, quick installation, and a secure, gap-free fit that outperforms traditional magnetic toggle style fasteners.

Don’t settle for less. Upgrade to MegaBond and ensure your cottonwood filter screens are secured using the best mounting solution available.

We are a Manufacturer of Externally mounted Air Intake Filters Screens which are commonly called Air Inlet Screens, Intake Filters, Equipment Protection Screens and Bug Screens.   Our products are available through Distributors / Mfgr. Reps., Re-sellers and OEM's - We also work with Engineering Firms to assist in providing customer solutions and in providing specifications for Bid and Spec Projects. Air Solution Company proudly serves its customers throughout North America, The UK and EU Countries.

Air Intake Filters are Manufactured by The Newway Company dba/ Air Solution Company, West Chester, OH 45071
United States and International Patents Granted – Protected under one or more of the following U.S. and foreign patents: 5,370,722 ● 5,529,593 ● 6,197,077 B1 ● 2170244 ●   95904185.6-2113 ● 7,323,028 B2 ● 7,416,577 B2● 7,842,116 B2 ● ,726,954 ● 9561456 ● 9,827,522 B2 ● GB2510786 B ●  10,040,149 B2 ●  Other Patents Pending.